Statistical Process Control Methods For Determining Defects of Denim Washing Process: A Textile Case From Turkey

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Küçük Resim

Tarih

2020

Dergi Başlığı

Dergi ISSN

Cilt Başlığı

Yayıncı

Ege Univ

Erişim Hakkı

info:eu-repo/semantics/openAccess

Özet

The denim garments, which are made with many different sewing patterns, are given the final appearance by applying industrial washing processes and these are turned into high value-added fashion products. In this study, denim fabric control performed in a textile company, washing department after weaving for one month was investigated and as a result, washing defects are examined by using statistical methods. Pareto analysis, cause and effect diagram, and P control graphs, which are statistical process control methods, were used to classify the defects seen as a result of quality control. In Pareto analysis, chemical repair (20, 52 %), blue floor (19, 86 %), chemical intensive (19, 56 %), light floor (10, 71 %), deep floor (7, 95%) are in first five places among 53 defects and account for 78, 6 % of total number of defects. Of the 53 defects encountered during the washing process, it is found that only five of these defects could be prevented during the washing process, thus reducing the total waste by about 80%. In cause and effect diagram, washing defects are divided into categories as chemical, foreground, intensity, repair, tinctorial and processual and sub-dimensions as causes are determined. In the Laney P control chart, all processes are determined under control.

Açıklama

Anahtar Kelimeler

Denim Washing Defects in Process, Statistical Process Control, Pareto Chart, P-Chart, Cause and Effect Diagram

Kaynak

Tekstil Ve Konfeksiyon

WoS Q Değeri

Q4

Scopus Q Değeri

Q3

Cilt

30

Sayı

3

Künye