Comparison of Automation-Supported and Conventional Methods for Measuring Energy Consumption in Computer Numerical Control Machining

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dc.authoridnas, engin/0000-0002-4828-9240
dc.authoridZurnaci, Erman/0000-0003-1298-4054
dc.authoridUZUNER, SABRI/0000-0002-9099-1324;
dc.contributor.authorZurnaci, Erman
dc.contributor.authorUzuner, Sabri
dc.contributor.authorNas, Engin
dc.date.accessioned2025-10-11T20:47:44Z
dc.date.available2025-10-11T20:47:44Z
dc.date.issued2025
dc.departmentDüzce Üniversitesien_US
dc.description.abstractOptimizing energy consumption in machining processes is critical for achieving sustainable manufacturing. This study introduces an Automation-Supported measurement approach that integrates a custom power analyzer with real-time data logging and visualization capabilities to accurately measure energy usage during CNC (computer numerical control) operations. Statistical comparisons were conducted using the independent samples t-test and Taguchi analysis to evaluate the effectiveness of the proposed method against traditional measurement techniques. The results revealed that there is a statistically significant difference (p < 0.05) in the current measurements across X, Z, and spindle motors between the proposed and conventional methods. The advanced method based on automation reduced the error rate in measuring spindle motor power consumption due to the selection of processing parameters from 34.17% to 2.7%. Additionally, Taguchi analysis demonstrated that the measurement method influenced the optimization of machining parameters, with S/N ratio improvements observed. These findings confirm that the proposed method enhances energy efficiency, reduces environmental impact, and supports sustainable manufacturing practices.en_US
dc.description.sponsorshipTUBITAK (The Scientific and Technological Research Council of Turkey)en_US
dc.description.sponsorship[2200215]en_US
dc.description.sponsorshipThe work was supported by TUBITAK (The Scientific and Technological Research Council of Turkey) (Project No.: 2200215).en_US
dc.identifier.doi10.3390/machines13020148
dc.identifier.issn2075-1702
dc.identifier.issue2en_US
dc.identifier.scopus2-s2.0-85219069090en_US
dc.identifier.scopusqualityQ2en_US
dc.identifier.urihttps://doi.org/10.3390/machines13020148
dc.identifier.urihttps://hdl.handle.net/20.500.12684/21547
dc.identifier.volume13en_US
dc.identifier.wosWOS:001430971900001en_US
dc.identifier.wosqualityQ2en_US
dc.indekslendigikaynakWeb of Scienceen_US
dc.indekslendigikaynakScopusen_US
dc.language.isoenen_US
dc.publisherMdpien_US
dc.relation.ispartofMachinesen_US
dc.relation.publicationcategoryMakale - Uluslararası Hakemli Dergi - Kurum Öğretim Elemanıen_US
dc.rightsinfo:eu-repo/semantics/openAccessen_US
dc.snmzKA_WOS_20250911
dc.subjectenergy consumptionen_US
dc.subjectmeasurement methoden_US
dc.subjectmachining parameter optimizationen_US
dc.subjectautomationen_US
dc.subjectenergy efficiencyen_US
dc.titleComparison of Automation-Supported and Conventional Methods for Measuring Energy Consumption in Computer Numerical Control Machiningen_US
dc.typeArticleen_US

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