Analysis of machinability and sustainability aspects while machining Hastelloy C4 under sustainable cutting conditions

dc.authoridŞİRİN, Şenol/0000-0002-3629-9003;en_US
dc.authorscopusid57194605220en_US
dc.authorscopusid57206785879en_US
dc.authorscopusid57927790000en_US
dc.authorscopusid58101625000en_US
dc.authorscopusid55642814700en_US
dc.authorwosidŞİRİN, Şenol/H-2078-2018en_US
dc.authorwosidDAĞLI, Salih/JLN-0386-2023en_US
dc.contributor.authorYildirim, cagri Vakkas
dc.contributor.authorSirin, Senol
dc.contributor.authorDagli, Salih
dc.contributor.authorSalvi, Harsh
dc.contributor.authorKhanna, Navneet
dc.date.accessioned2024-08-23T16:04:32Z
dc.date.available2024-08-23T16:04:32Z
dc.date.issued2023en_US
dc.departmentDüzce Üniversitesien_US
dc.description.abstractIn recent years, developments in the defense, aerospace, and medical industries have significantly increased the expectations regarding material performances. In particular, the demand for materials that can withstand very high and/or very low temperatures and harsh mechanical/chemical conditions has increased. The superior qualities of superalloys can adequately meet this demand. However, the difficulties encountered in the machining of these alloys cause some burdens both ecologically and economically due to the use of cutting fluid. Therefore, the use of cost-friendly and sustainable cutting fluids in the production industry has a vital role, both in terms of machining performance and the environment. From this perspective, this paper focuses on the effects of various cutting environments, i.e., Dry, MQL, LN2, N-2, CO2, Vortex, LN2 + MQL, N-2 + MQL, CO2 + MQL, and Vortex +MQL on the machining performance of Ni-based C4 alloy. Additionally, it was aimed to reveal the effect of cooling/lubrication methods on sustainability by performing a sustainability analysis. Firstly, surface roughness, power consumption, tool wear and mechanisms, and cutting temperature were considered as performance characteristics. When examined in terms of machinability, Vortex + MQL gave the best result in terms of surface roughness and power consumption, while LN2 gave the best result in terms of cutting temperature. Then, a comprehensive sustainability analysis was carried out. As a result, the CESMO follows the order of Dry > MQL > LN2 > LN(2 +)MQL > CO2 > CO2 + MQL > N-2 > N-2 + MQL > Vortex > Vortex + MQL. While employing Vortex + MQL cutting condition, the CESMO decreased by about 11.37% as compared to Dry cutting condition. While using a combination of different sustainable lubrications or coolants, the overall carbon emissions decreased in the range of about 15-25% approximately as compared to the employment of the individual cutting conditions (i.e., coolant/lubricants).en_US
dc.description.sponsorshipErciyes University Research Fund [FBA-2022-11671]en_US
dc.description.sponsorshipThe authors would like to thank the Erciyes University Research Fund for their financial support of this study (FBA-2022-11671) .en_US
dc.identifier.doi10.1016/j.susmat.2023.e00781
dc.identifier.issn2214-9937
dc.identifier.scopus2-s2.0-85178385307en_US
dc.identifier.scopusqualityQ1en_US
dc.identifier.urihttps://doi.org/10.1016/j.susmat.2023.e00781
dc.identifier.urihttps://hdl.handle.net/20.500.12684/14256
dc.identifier.volume38en_US
dc.identifier.wosWOS:001127962000001en_US
dc.identifier.wosqualityQ1en_US
dc.indekslendigikaynakWeb of Scienceen_US
dc.indekslendigikaynakScopusen_US
dc.language.isoenen_US
dc.publisherElsevieren_US
dc.relation.ispartofSustainable Materials And Technologiesen_US
dc.relation.publicationcategoryMakale - Uluslararası Hakemli Dergi - Kurum Öğretim Elemanıen_US
dc.rightsinfo:eu-repo/semantics/closedAccessen_US
dc.subjectNi-based superalloy Hastelloy C4en_US
dc.subjectGreen manufacturingen_US
dc.subjectCutting fluidsen_US
dc.subjectCarbon emissionsen_US
dc.subjectSustainabilityen_US
dc.subjectInconel 718en_US
dc.subjectSurface Integrityen_US
dc.subjectCryogenic Coolanten_US
dc.subjectTitanium-Alloysen_US
dc.subjectTool Wearen_US
dc.subjectPerformanceen_US
dc.subjectFluidsen_US
dc.subjectLifeen_US
dc.subjectDryen_US
dc.titleAnalysis of machinability and sustainability aspects while machining Hastelloy C4 under sustainable cutting conditionsen_US
dc.typeArticleen_US

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