Tool wear and surface roughness analysis in milling with ceramic tools of Waspaloy: a comparison of machining performance with different cooling methods

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dc.contributor.authorYıldırım, Çağrı Vakkas
dc.contributor.authorKıvak, Turgay
dc.contributor.authorErzincanlı, Fehmi
dc.date.accessioned2020-04-30T23:34:51Z
dc.date.available2020-04-30T23:34:51Z
dc.date.issued2019
dc.departmentDÜ, Teknoloji Fakültesi, Makine ve İmalat Mühendisliği Bölümüen_US
dc.descriptionYILDIRIM, CAGRI VAKKAS/0000-0002-0763-807Xen_US
dc.descriptionWOS: 000456257400004en_US
dc.description.abstractCeramic cutting tools are widely used particularly in high-speed machining of difficult-to-machine materials. However, using cutting fluid with these ceramic tools significantly reduces tool life. Therefore, the inclusion of a cooling/lubrication method into the process to improve the machining performance of ceramic tools will make machining efficiency much more effective. The aim of this study is to analyze the effect of cutting parameters and cooling/lubricating conditions on tool wear and surface roughness in the milling of nickel-based Waspaloy with ceramic tools. The cutting tools selected for the study were Ti[C, N]-mixed alumina inserts (CC650), SiC whisker-reinforced alumina inserts (CC670) and alumina and SiAlON ceramic inserts (CC6060). The machining parameters comprised three different cooling/lubricating methods (dry, wet and MQL), three different cutting speeds (500, 600 and700m/min) and three different feed rates (0.02, 0.04 and 0.06mm/rev). Analysis of variance was used to determine the effects of the machining parameters on tool wear and surface roughness. In addition, a regression analysis was conducted to identify the relationship between the dependent and independent variables. According to the experimental results, the minimum quantity lubrication method was identified as the best cooling method for minimum tool wear and surface roughness. In terms of ceramic grades, the SiAlON inserts provided better results in all experimental trials. The dominant wear types observed in all cutting tools were flank wear and notch wear.en_US
dc.description.sponsorshipDuzce University Research FundDuzce University [2015.07.04.335]en_US
dc.description.sponsorshipThe authors acknowledge with thanks the Duzce University Research Fund for financial support of this experimental study (Project No. 2015.07.04.335).en_US
dc.identifier.doi10.1007/s40430-019-1582-5en_US
dc.identifier.issn1678-5878
dc.identifier.issn1806-3691
dc.identifier.issue2en_US
dc.identifier.scopusqualityQ2en_US
dc.identifier.urihttps://doi.org/10.1007/s40430-019-1582-5
dc.identifier.urihttps://hdl.handle.net/20.500.12684/5233
dc.identifier.volume41en_US
dc.identifier.wosWOS:000456257400004en_US
dc.identifier.wosqualityQ3en_US
dc.indekslendigikaynakWeb of Scienceen_US
dc.indekslendigikaynakScopusen_US
dc.language.isoenen_US
dc.publisherSpringer Heidelbergen_US
dc.relation.ispartofJournal Of The Brazilian Society Of Mechanical Sciences And Engineeringen_US
dc.relation.publicationcategoryMakale - Uluslararası Hakemli Dergi - Kurum Öğretim Elemanıen_US
dc.rightsinfo:eu-repo/semantics/closedAccessen_US
dc.subjectWaspaloyen_US
dc.subjectMillingen_US
dc.subjectTool wearen_US
dc.subjectSurface roughnessen_US
dc.subjectCeramic toolen_US
dc.subjectMQLen_US
dc.titleTool wear and surface roughness analysis in milling with ceramic tools of Waspaloy: a comparison of machining performance with different cooling methodsen_US
dc.typeArticleen_US

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