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    CUTTING TOOL GEOMETRY IN THE DRILLING OF CFRP COMPOSITE PLATES AND TAGUCHI OPTIMISATION OF THE CUTTING PARAMETERS AFFECTING DELAMINATION
    (Yildiz Technical Univ, 2018) Sur, Gökhan; Erkan, Ömer
    It is possible to improve the hole quality by reducing the delamination which occurs in the drilling of carbon fibre reinforced plastic (CFRP) composite plates. For this study, carried out under dry machining conditions, the parameters included three different cutting speeds, three different feed rates and drill geometry involving three different point angles. The Taguchi L-9 orthogonal array experimental design was selected and the optimum cutting parameters and drill geometry for reducing the damage factor to a minimum were determined. The optimum test conditions were achieved using the parameter combination of 118 degrees point angle, 30 m/min cutting speed and 0.06 mm/rev feed rate (A1B1C1). In addition, variance analysis (ANOVA) was conducted to determine the effect rate of the parameters on the damage factor. The variable having the greatest effect on the damage factor was found to be the point angle (47.66%), followed by the cutting speed (24.44%) and feed rate (19.82%). The conditions for minimising delamination damage in the drilling of the CFRP plates were optimised successfully by using the Taguchi test design.
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    Investigation of Surface Morphology of Drilled Cfrp Plates and Optimization of Cutting Parameters
    (World Scientific Publishing Co. Pte Ltd, 2020) Erkan, Ömer; Sur, Gökhan; Nas, Engin
    In this study, the carbon fiber reinforced polymer (CFRP) composite material was drilled using different parameters (118° and 140° Point Angle, 30, 60 and 90m min-1 cutting speed and 0.06, 0.08 and 0.10mmrev-1 feed rate). Experimental parameters were designed according to full factorial design method and the results were analyzed using Taguchi L18 experimental design. The results of the study show that the lowest surface roughness values are 0.1958 and 0.1945?m with the cutting speed of 90 mmin-1 and feed rate of 0.06mrev-1 in the Point angles of 11° and 140°, respectively. When the results of Anova analysis were evaluated, parameters (feed speed, cutting speed and end point angle) according to the effect ratios on surface roughness were formed at the rates of 41.06%, 33.13% and 5.07%, respectively. The most suitable parameters according to S/N ratios were determined using A2B3C1 factors for the average surface roughness. © 2020 World Scientific Publishing Company.
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    Three-Point Bending Response of Corrugated Core Metallic Sandwich Panels Having Different Core Configurations - An Experimental Study
    (Eos Assoc, 2019) Zurnacı, Erman; Gökkaya, Hasan; Nalbant, Muammer; Sur, Gökhan
    Bending response of corrugated core metallic sandwich panels was studied experimentally under three-point bending loading. Two different core configurations were used: the corrugated monolithic core and the corrugated sliced core. The trapezoidal corrugated cores were manufactured from aluminum sheets via a sheet metal bending mould. After the sandwich panel samples were prepared, they were subjected to three-point bending tests. The load and displacement responses of the sandwich panels having different core configurations were obtained from the experimental testing. The influence of the core configuration on the three-point bending response and failure modes was then investigated. The experimental results revealed that the corrugated sliced core configuration exhibited an improved bending performance compared to the corrugated monolithic core configuration.